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In its simplest form, a small tabletop or lab size machine can be used to heat small cut sections of plastic sheet and stretch it over a mold using vacuum. This method is often used for sample and prototype parts. In complex and high-volume applications, very large production machines are utilized to heat and form the plastic sheet and trim the ...
For thickness above 0.093” (2.4 mm) and up to 0.375” (9.5 mm), a discrete laminated sheet (similar in size (l x w) to plywood) was produced by the cutdown process. The cutdown sheets were racked and moved from vat to vat by overhead tracked cranes. Each vat was successively less concentrated until the desired 0.05% was reached.
A common post-extrusion process for plastic sheet stock is thermoforming, where the sheet is heated until soft (plastic), and formed via a mold into a new shape. When vacuum is used, this is often described as vacuum forming. Orientation (i.e. ability/ available density of the sheet to be drawn to the mold which can vary in depths from 1 to 36 ...
Corrugated plastic box used as reusable packaging Corrugated plastic dividers used to pack automotive components A Velomobile enclosed in corrugated plastic. Corrugated plastic or corriboard – also known under the trade names of Correx, Biplex, Cartonplast, Polyflute, Coroplast, FlutePlast, IntePro, Proplex, Twinplast, Corriflute and Corflute – refers to a wide range of extruded twin-wall ...
Other applications, including polycarbonate sheets, may have the anti-UV layer added as a special coating or a coextrusion for enhanced weathering resistance. Polycarbonate is also used as a printing substrate for nameplate and other forms of industrial grade under printed products. The polycarbonate provides a barrier to wear, the elements ...
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