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Slag from steel mills in ferrous smelting is designed to minimize iron loss, which gives out the significant amount of iron, following by oxides of calcium, silicon, magnesium, and aluminium. As the slag is cooled down by water, several chemical reactions from a temperature of around 2,600 °F (1,430 °C) (such as oxidization ) take place ...
Also, the slag produced was less rich in iron. A different process was used to make "tapped" slag. Here, only charcoal was added to the furnace. It reacted with oxygen, and generated carbon monoxide, which reduced the iron ore to iron metal. The liquefied slag separated from the ore, and was removed through the tapping arch of the furnace wall. [6]
Samples of "ground granulated blast furnace slag" (left) and "granulated blast furnace slag" (right) Ground granulated blast-furnace slag (GGBS or GGBFS) is obtained by quenching molten iron slag (a by-product of iron and steel-making) from a blast furnace in water or steam, to produce a glassy, granular product that is then dried and ground into a fine powder.
In contrast to a conventional blast furnace, at least in the ultimate form of the water jacket furnace used for copper smelting, both matte and slag were run off more or less continuously. There was a separate slag spout to run off slag. However, the molten matte run from the furnace, under this arrangement, still contained a proportion of slag.
The "casthouse" at the bottom half of the furnace contains the bustle [clarification needed] pipe, water cooled copper tuyeres and the equipment for casting the liquid iron and slag. Once a "taphole" is drilled through the refractory clay plug, liquid iron and slag flow down a trough through a "skimmer" opening, separating the iron and slag.
Slag is a liquid mixture of ash, flux, and other impurities. This reduction of slag viscosity with temperature, increasing the flow of slag in smelting, is the origin of the word flux in metallurgy. The flux most commonly used in iron and steel furnaces is limestone, which is charged in the proper proportions with the iron and fuel.
A bloomery is a type of metallurgical furnace once used widely for smelting iron from its oxides. The bloomery was the earliest form of smelter capable of smelting iron. Bloomeries produce a porous mass of iron and slag called a bloom. The mix of slag and iron in the bloom, termed sponge iron, is usually consolidated and further forged into ...
Extractive metallurgy is a branch of metallurgical engineering wherein process and methods of extraction of metals from their natural mineral deposits are studied. The field is a materials science, covering all aspects of the types of ore, washing, concentration, separation, chemical processes and extraction of pure metal and their alloying to suit various applications, sometimes for direct ...