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Fatigue testing is a specialised form of mechanical testing that is performed by applying cyclic loading to a coupon or structure. These tests are used either to generate fatigue life and crack growth data, identify critical locations or demonstrate the safety of a structure that may be susceptible to fatigue.
It is usually performed using a standard fatigue testing machine where the test specimen is prepared in a specifically defined manner and then subjected to loads until failure takes place. Throughout the test, computer software is used to record various necessary parameters such as the number of cycles experienced and the exact point of failure.
Low cycle fatigue (LCF) has two fundamental characteristics: plastic deformation in each cycle; and low cycle phenomenon, in which the materials have finite endurance for this type of load. The term cycle refers to repeated applications of stress that lead to eventual fatigue and failure; low-cycle pertains to a long period between applications.
Rainflow counting identifies the closed cycles in a stress-strain curve. The rainflow-counting algorithm is used in calculating the fatigue life of a component in order to convert a loading sequence of varying stress into a set of constant amplitude stress reversals with equivalent fatigue damage.
Fatigue tests on coupons are typically conducted using servo hydraulic test machines which are capable of applying large variable amplitude cyclic loads. [4] Constant amplitude testing can also be applied by simpler oscillating machines. The fatigue life of a coupon is the number of cycles it takes to break the coupon. This data can be used for ...
Solder fatigue is the mechanical degradation of solder due to deformation under cyclic loading. This can often occur at stress levels below the yield stress of solder as a result of repeated temperature fluctuations, mechanical vibrations , or mechanical loads .
It is the result of the process of fatigue due to rolling/sliding contact. [2] [3] The RCF process begins with cyclic loading of the material, which results in fatigue damage that can be observed in crack-like flaws, like white etching cracks. [2] These flaws can grow into larger cracks under further loading, potentially leading to fractures ...
Compact tension specimens are used extensively in the area of fracture mechanics and corrosion testing, in order to establish fracture toughness and fatigue crack growth data for a material. The purpose of using a notched sample is to create a fatigue crack by applying cyclic loading through pins inserted into the holes on the sample using a ...