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Plastics extrusion is a high-volume manufacturing process in which raw plastic is melted and formed into a continuous profile. Extrusion produces items such as pipe/tubing, weatherstripping , fencing, deck railings , window frames , plastic films and sheeting, thermoplastic coatings, and wire insulation.
A major polycarbonate market is the production of compact discs, DVDs, and Blu-ray discs. [13] These discs are produced by injection-molding polycarbonate into a mold cavity that has on one side a metal stamper containing a negative image of the disc data, while the other mold side is a mirrored surface.
Thermoforming is a manufacturing process where a plastic sheet is heated to a pliable forming temperature, and stamped to a specific shape in a 2-part mold. Or a vacuum can be used to pull the plastic sheet onto the mold in a simplified process known as vacuum forming. The excess material is trimmed off and recycled.
Paper converting is required for the manufacture of nearly all paper based products, such as magazines, books, newspapers, labels, bags, and general purpose paper products. [ 8 ] The process of processing pre-cut cartons or "blanks" and folding them into the appropriate shape to become finished packaging containers is known as tray forming or ...
This allows for continuous processing of shapes such as sheets, films, pipes, rods, and other more complex profiles. This is a continuous process, allowing for constant production (assuming constant supply of polymer melt), as opposed to a sequential (non-constant) process such as injection molding.
This is an accepted version of this page This is the latest accepted revision, reviewed on 28 January 2025. Manufacturing processes This section does not cite any sources.
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Global Plastic Production (1950-2022) [2] Plastics production has been growing globally. The numbers include thermoplastics and polyurethanes, as well as thermosets, adhesives, coatings, sealants, and PP-fibers. [1] Data was gathered by PlasticsEurope (PEMRG) and Consultic, or the nova-institute. [3] [4]