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Foldforming [1] is a technique of metalworking whereby metal is folded, repeatedly forged and annealed, and unfolded; at which stage it generally has a dramatic new three-dimensional form. While alternate spellings abound (e.g., fold-forming, fold forming, Foldforming, and even form-folding, the definitive book "Foldforming" by Charles Lewton ...
Taken out of the fire and hammered into a thinner block, the block is scored in the center with an axe and folded over, making it thick again. The block is then placed back in the fire. The steel can be folded transversely or longitudinally. Often both folding directions are used to produce the desired grain pattern.
Faggoting or faggoting and folding is a metalworking technique used in the smelting and forging of wrought iron, blister steel, and other steel. Faggoting is a process in which rods or bars of iron and/or steel are gathered (like a bundle of sticks or "faggot") and forge welded together. The faggot would then be drawn out lengthwise. The bar ...
The steel is then forged into a single plate, and the pieces of cast-iron are piled on top, and the whole thing is forge welded into a single billet, which is called the age-kitae process. The billet is then elongated, cut, folded, and forge welded again. The steel can be folded transversely (from front to back), or longitudinally (from side to ...
Pattern welding dates to the first millennium BC, with Celtic, and later Germanic swords exhibiting the technique, [5] with the Romans describing the blade patternation. [6] [7] By the 2nd and 3rd century AD, the Celts commonly used pattern welding for decoration in addition to structural reasons.
The swords of the medieval Chinese Tang dynasty (many of which are preserved in Japanese museums) are made with this lamination technique of a harder steel core wrapped in a softer steel jacket. Jacketed lamination techniques, as well as repeated hammering and folding techniques, date to at least the ancient Chinese Han dynasty of 202 BC to 220 AD.
Iron alloys are most broadly divided by their carbon content: cast iron has 2–4% carbon impurities; wrought iron oxidizes away most of its carbon, to less than 0.1%. The much more valuable steel has a delicately intermediate carbon fraction, and its material properties range according to the carbon percentage: high carbon steel is stronger but more brittle than low carbon steel.
The origin of the name "Damascus Steel" is contentious. Islamic scholars al-Kindi (full name Abu Ya'qub ibn Ishaq al-Kindi, circa 800 CE – 873 CE) and al-Biruni (full name Abu al-Rayhan Muhammad ibn Ahmad al-Biruni, circa 973 CE – 1048 CE) both wrote about swords and steel made for swords, based on their surface appearance, geographical location of production or forging, or the name of the ...