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Tungsten carbide hole saw with arbor A 52 mm (2.0 in) hole saw with pilot bit A 115 mm (4.5 in) diamond hole saw. A hole saw (also styled holesaw), also known as a hole cutter, [1] is a saw blade of annular (ring) shape, whose annular kerf creates a hole in the workpiece without having to cut up the core material.
An annular cutter (also called a core drill, core cutter, broach cutter, trepanning drill, hole saw, or cup-type cutter) is a form of core drill used to create holes in metal. An annular cutter, named after the annulus shape, cuts only a groove at the periphery of the hole and leaves a solid core or slug at the center. [1]
Used almost exclusively for deep hole drilling of medium to large diameter holes (approximately 3 ⁄ 4 –4 in or 19–102 mm diameter). An ejector drill bit uses a specially designed carbide cutter at the point. The bit body is essentially a tube within a tube. Flushing water travels down between the two tubes.
Water jets are capable of attaining accuracy down to 0.005 inches (0.13 mm) and repeatability down to 0.001 inches (0.025 mm). [44] Due to its relatively narrow kerf, water jet cutting can reduce the amount of scrap material produced, by allowing uncut parts to be nested more closely together than traditional cutting methods.
Often single-lip deep hole drills are used on machining centres for the production of holes with smaller drilling depths (up to approx. 40 × D). Ejector drilling is mainly used on conventional machine tools. Since deep hole drilling has a high productivity, only comparatively powerful machines are used.
Example (inch, coarse): For size 7 ⁄ 16 (this is the diameter of the intended screw in fraction form)-14 (this is the number of threads per inch; 14 is considered coarse), 0.437 in × 0.85 = 0.371 in. Therefore, a size 7 ⁄ 16 screw (7 ⁄ 16 ≈ 0.437) with 14 threads per inch (coarse) needs a tap drill with a diameter of about 0.371 inches.
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