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A vinyl cutter. A vinyl cutter is an entry-level machine for making signs. Computer-designed vector files with patterns and letters are directly cut on the roll of vinyl which is mounted and fed into the vinyl cutter through USB or serial cable. Vinyl cutters are mainly used to make signs, banners and advertisements.
A similar process is used to cut tinted vinyl for automotive windows. Colors are limited by the collection of vinyl on hand. To prevent creasing of the material, it is stored in rolls. Typical vinyl roll sizes are 15-inch, 24-inch, 36-inch and 48-inch widths, and have a backing material for maintaining the relative placement of all design elements.
Vinyl flooring may also be sealed to a waterproof wall surface to make a wetroom. Hot air weld guns with plastic welding rods are often used to fix vinyl flooring in place. This is done by feeding a welding rod into the weld gun nozzle and heating the vinyl and the welding rod along the gap between two vinyl tiles.
The most commonly used material is a heavy weight vinyl known as PVC (polyvinyl chloride). The weights of the different banner substrates range from as light as 9 ounces per square yard (310 g/m 2) to as heavy as 22 oz/sq yd (750 g/m 2), and may be double- or single-sided.
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Plastic films are typically formed into rolls by roll slitting. Often additional coating or printing operations are also used. Films can be modified by physical vapor deposition to make metallised films. Films can be subjected to corona treatment or plasma processing; films can have release agents applied as needed.
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