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The nature of the CV machine is required by gas metal arc welding and flux-cored arc welding because the welder is not able to control the arc length manually. [ citation needed ] If a welder were to attempt to use a CV machine for a shielded metal arc welding (SMAW) task, the small fluctuations in the arc distance would cause significant ...
[1] [2] [3] The RF power generator converts line power to high-frequency, high-voltage power for welding. Typical voltages are 1kVAC – 1.5kVAC at a frequency of 27.12 MHz. [1] The power needed for welding is based on the area of the weld, thickness, and the material. [2] The control unit is the system used for operating the machine.
Arc welding power supplies can deliver either direct (DC) or alternating (AC) current to the work, while consumable or non-consumable electrodes are used. The welding area is usually protected by some type of shielding gas (e.g. an inert gas), vapor, or slag. Arc welding processes may be manual, semi-automatic, or fully automated.
The apparatus used for induction welding processes includes a radio frequency power generator, a heating station, the work piece material, and a cooling system. The power generator comes in either the form of solid state or vacuum tube and is used to provide an alternating current of 230-340 V or a frequency of 50–60 Hz to the system.
The first machine was built from recycled scrap steel and coil windings in his basement. [3] In 1935, Miller Electric Mfg. Co. was incorporated. Al Mulder, Miller's sole engineer, invented the world's first high frequency-stabilized AC industrial welder, making AC welding practical for use in factories and construction. [citation needed]
Some types of welding can use as few as 10 amperes, while some applications of spot welding employ currents as high as 60,000 amperes for an extremely short time. Welding power supplies consisted of transformers or engines driving generators; modern welding equipment uses semiconductors and may include microprocessor control.
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