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The profile angle gives the direction of the tangent to a tooth profile. [1] In spur gears and straight bevel gears, tooth profiles are considered only in a transverse plane, and the general terms profile angle and pressure angle are customarily used rather than transverse profile angle and transverse pressure angle. In helical teeth, the ...
The involute gear profile, sometimes credited to Leonhard Euler, [1] was a fundamental advance in machine design, since unlike with other gear systems, the tooth profile of an involute gear depends only on the number of teeth on the gear, pressure angle, and pitch. That is, a gear's profile does not depend on the gear it mates with.
In bevel gears, the shaft angle is the sum of the two pitch angles. In hypoid gears, the shaft angle is given when starting a design, and it does not have a fixed relation to the pitch angles and spiral angles. [1]
In helical and worm gears, the helix angle denotes the standard pitch circle unless otherwise specified. [1] Application of the helix angle typically employs a magnitude ranging from 15° to 30° for helical gears, with 45° capping the safe operation limit. The angle itself may be cut with either a right-hand or left-hand orientation. [5]
The pressure angle is equal to the profile angle at the standard pitch circle and can be termed the "standard" pressure angle at that point. Standard values are 14.5 and 20 degrees. [ 2 ] Earlier gears with pressure angle 14.5 were commonly used because the cosine is larger for a smaller angle, providing more power transmission and less ...
The most common profiles of modern gear teeth are involutes of a circle. In an involute gear system, the teeth of two meshing gears contact at a single instantaneous point that follows along a single straight line of action. The forces the contacting teeth exert on each other also follow this line and are normal to the teeth.
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Factors affecting the amount of backlash required in a gear train include errors in profile, pitch, tooth thickness, helix angle and center distance, and run-out. The greater the accuracy the smaller the backlash needed. Backlash is most commonly created by cutting the teeth deeper into the gears than the ideal depth.