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Like sand casting, plaster mold casting is an expendable mold process, however it can only be used with non-ferrous materials. It is used for castings as small as 30 g (1 oz) to as large as 7–10 kg (15–22 lb). Generally, the form takes less than a week to prepare. Production rates of 1–10 units/hr can be achieved with plaster molds. [1] [2]
Plaster and other chemical curing materials such as concrete and plastic resin may be cast using single-use waste molds as noted above, multiple-use 'piece' molds, or molds made of small rigid pieces or of flexible material such as latex rubber (which is in turn supported by an exterior mold). When casting plaster or concrete, the material ...
Precast concrete molds can be made of timber, steel, plastic, rubber, fiberglass, or other synthetic materials, with each giving a unique finish. [3] In addition, many surface finishes for the four precast wall panel types – sandwich, plastered sandwich, inner layer and cladding panels – are available, including those creating the looks of ...
Plaster is also used to invest and flask wax dentures, the wax being subsequently removed by "burning out," and replaced with flowable denture base material. The typically acrylic denture base then cures in the plaster investment mold. Plaster investments can withstand the high heat and pressure needed to ensure a rigid denture base.
A further benefit is that nails can be driven through the cement into the subfloor without it chipping. [8] The cost of gypsum concrete is comparable to regular concrete, ranging from $1.75 per square foot to $6.00 per square foot. [12] Regular concrete ranges from $2.50 to $4.50 per square foot. [13]
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