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Below is a comprehensive drill and tap size chart for all drills and taps: Inch, imperial, and metric, up to 36.5 millimetres (1.44 in) in diameter. In manufactured parts, holes with female screw threads are often needed; they accept male screws to facilitate the building and fastening of a finished assembly.
The taper rate for all NPT threads is 1 inch of diameter in 16 inches of length ... Tap drill; Length L 1 Turns Diameter E 1 Length L 2 ... 1 ⁄ 8: 27 0.03703704 0. ...
So a 1 / 2 in (12.7 mm) diameter drill will be able to drill a hole 4 + 1 / 2 in (114.3 mm) deep, since it is 9 times the diameter in length. A 1 / 8 in (3.175 mm) diameter drill can drill a hole 1 + 5 / 8 in (41.275 mm) deep, since it is 13 times the diameter in flute length. [3]
where is the tap drill size, is the major diameter of the tap (e.g., 3 ⁄ 8 in for a 3 ⁄ 8-16 tap), and / is the thread pitch (1 ⁄ 16 inch in the case of a 3 ⁄ 8-16 tap). For a 3 ⁄ 8-16 tap, the above formula would produce 5 ⁄ 16, which is the correct tap drill diameter. The above formula ultimately results in an approximate 75% thread.
Two spanners, both nominal size 5 ⁄ 8 in, with a diagram superimposed to show the logic that allows them both to be nominal size 5 ⁄ 8 in when their actual sizes are clearly different (across-flats distance vs screw diameter). The across-flats definition is the common standard today, and has been for many decades.
The major diameter still extends to within 1 / 8 H of the theoretical sharp V, but the total depth of the thread is reduced 4% from 5 / 8 H = 5 / 8 cos(30°) P ≈ 0.541P to 0.52P. [5] This increases the amount of the theoretical sharp V which is cut off at the minor diameter by 10% from 0.25H to 7 / 8 − 0. ...
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