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Cutting speed may be defined as the rate at the workpiece surface, irrespective of the machining operation used. A cutting speed for mild steel of 100 ft/min is the same whether it is the speed of the cutter passing over the workpiece, such as in a turning operation, or the speed of the cutter moving past a workpiece, such as in a milling operation.
Material removal rate (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations such as using a lathe or milling machine. The more material removed per minute, the higher the material removal rate. [1] [2] The MRR is a single number that enables you to do this. It is a direct indicator of ...
Top and Front view of a milled undercut slot. In milling the spindle is where a cutting tool is mounted. In some situations material must be cut from a direction where the feature can not be seen from the perspective of the spindle and requires special tooling to reach behind the visible material.
The depth of cut screw of a "Bailey ... (10 mm nominal outer diameter) as per ISO 261 has a coarse thread version at 1.5 mm pitch and a fine thread version at 1.25 mm ...
SFM is a combination of diameter and the velocity of the material measured in feet-per-minute as the spindle of a milling machine or lathe. 1 SFM equals 0.00508 surface meter per second (meter per second, or m/s, is the SI unit of speed). The faster the spindle turns, and/or the larger the diameter, the higher the SFM.
In machining, the rake angle is a parameter used in various cutting processes, describing the angle of the cutting face relative to the workpiece. There are three types of rake angles: positive, zero or neutral, and negative. Positive rake: A tool has a positive rake when the face of the cutting tool slopes away from the cutting edge at inner side.
A rule of thumb is that the undercut should be at least 1.5 threads long and the diameter should be at least 0.015 in (0.38 mm) smaller than the minor diameter of the thread. [1] Strictly speaking the relief simply needs to be equal or slightly smaller than the minor diameter of the thread.
Facing on the lathe uses a facing tool to cut a flat surface perpendicular to the work piece's rotational axis. A facing tool is mounted into a tool holder that rests on the carriage of the lathe. The tool will then feed perpendicularly across the part's rotational axis as it spins in the jaws of the chuck.