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A partially demolished factory with dominating cyclonic separators. Cyclonic separation is a method of removing particulates from an air, gas or liquid stream, without the use of filters, through vortex separation. When removing particulate matter from liquid, a hydrocyclone is used; while from gas, a gas cyclone is used.
Hydrocyclones are a type of cyclonic separators that separate product phases mainly on basis of differences in gravity with aqueous solutions as the primary feed fluid. As opposed to dry or dust cyclones, which separate solids from gasses, hydrocyclones separate solids or different phase fluids from the bulk fluid.
Cyclone separators are found in all types of power and industrial applications, including pulp and paper plants, cement plants, steel mills, petroleum coke plants, metallurgical plants, saw mills and other kinds of facilities that process dust. [citation needed] Single-cyclone separators create a dual vortex to separate coarse from fine dust.
All venturi scrubbers require an entrainment separator because the high velocity of gas through the scrubber will have a tendency to entrain the droplets with the outlet clean gas stream. Cyclonic, mesh-pad, and blade separators are all used to remove liquid droplets from the flue gas and return the liquid to the scrubber water.
Cyclonic separators are useful for removing large, coarse particles and are often employed as a first step or "pre-cleaner" to other more efficient collectors. Well-designed cyclonic separators can be very efficient in removing even fine particulates, [ 76 ] and may be operated continuously without requiring frequent shutdowns for maintenance.
The typical basic scheme for supersonic separation is an arrangement where the feed gas is pre-cooled in a heat exchanger by the dry stream of the separator unit. The liquid phase from the supersonic separator goes into a 2-phase or 3-phase separator, where the slip gas is separated from water and/or from liquid hydrocarbons. The gaseous phase ...
The spray drying technique was first described in 1860 with the first spray dryer instrument patented by Samuel Percy in 1872. [citation needed] With time, the spray drying method grew in popularity, at first mainly for milk production in the 1920s and during World War II, when there was a need to reduce the weight and volume of food and other materials.
The cyclonic spray scrubber (Figure 2) forces the inlet gas up through the chamber from a bottom tangential entry. Liquid sprayed from nozzles on a center post (manifold) is directed toward the chamber walls and through the swirling gas. As in the irrigated cyclone, liquid captures the pollutant, is forced to the walls, and washes out. The ...