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Figure 1: Comparative Costs and Production Volumes For Processing of Plastics. The economics of plastics processing is determined by the type of process.Plastics can be processed with the following methods: machining, compression molding, transfer molding, injection molding, extrusion, rotational molding, blow molding, thermoforming, casting, forging, and foam molding.
The blow molding process. Blow molding (or moulding) is a manufacturing process for forming hollow plastic parts. It is also used for forming glass bottles or other hollow shapes. In general, there are three main types of blow molding: extrusion blow molding, injection blow molding, and injection stretch blow molding.
Injection moulding (U.S. spelling: injection molding) is a manufacturing process for producing parts by injecting molten material into a mould, or mold. Injection moulding can be performed with a host of materials mainly including metals (for which the process is called die-casting ), glasses , elastomers , confections , and most commonly ...
Another cost advantage with rotational molding is the minimal amount of material wasted in production. There are no sprues or runners (as in injection molding), and no off-cuts or pinch-off scrap (as in blow molding). What material is wasted, as scrap or from failed part testing, can usually be recycled.
Processing capability: Can be processed using standard thermoplastic processing methods, such as injection molding and extrusion. Coprocessing with other polymers can include coextrusion, molding, and blow molding for multipart system designs. [8] Recyclability: Can be reprocessed and recycled. [8]
Transfer molding (BrE: transfer moulding) is a manufacturing process in which casting material is forced into a mold. Transfer molding is different from compression molding in that the mold is enclosed [ 1 ] rather than open to the fill plunger resulting in higher dimensional tolerances and less environmental impact. [ 2 ]
In-mould labelling is the use of paper or plastic labels during the manufacturing of containers by blow molding, injection molding, or thermoforming processes. The label serves as the integral part of the final product, which is then delivered as pre-decorated item. [1]
The basic concept of the gas-assisted molding process is quite similar to the regular injection molding process. In gas-assisted molding, the plastic material is injected into the mold cavities like the regular injection molding process but only up to 70%~80% of the mold volume. The melted plastic in contact with the mold walls begins to ...
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