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The limit on partition size was dictated by the 8-bit signed count of sectors per cluster, which originally had a maximum power-of-two value of 64. With the standard hard disk sector size of 512 bytes, this gives a maximum of 32 KB cluster size, thereby fixing the "definitive" limit for the FAT16 partition size at 2 GB for sector size 512.
It is only used with FAT12 and FAT16, and imposes on the root directory a fixed maximum size which is pre-allocated at creation of this volume. FAT32 stores the root directory in the Data Region, along with files and other directories, allowing it to grow without such a constraint. Thus, for FAT32, the Data Region starts here. Data Region
Maximum filename length Allowable characters in directory entries [cc] Maximum pathname length Maximum file size Maximum volume size [cd] Max number of files AdvFS: 255 characters Any byte except NUL [ce] No limit defined [cf] 16 TiB (17.59 TB) 16 TiB (17.59 TB) ? APFS: 255 UTF-8 characters Unicode 9.0 encoded in UTF-8 [96]? 8 EiB (9.223 EB ...
Hard drive: partition size max Native support: File systems Native support: floppy capacities 3.5" ... 124.55 GB with FAT32 [14] FAT12, FAT16, FAT16B, FAT32
Because file size references are stored in eight instead of four bytes, the file size limit has increased to 16 exabytes (EB) (2 64 − 1 bytes, or about 10 19 bytes, which is otherwise limited by a maximum volume size of 128 PB, [nb 2] or 2 57 − 1 bytes), raised from 4 GB (2 32 − 1 bytes) in a standard FAT32 file system. [1]
For example, the FAT32 file system does not support files larger than 4 GiB−1 (with older applications even only 2 GiB−1); the variant FAT32+ does support larger files (up to 256 GiB−1), but (so far) is only supported in some versions of DR-DOS, [2] [3] so users of Microsoft Windows have to use NTFS or exFAT instead.
FAT32 addresses the limitations in FAT12 and FAT16, except for the file size limit of close to 4 GB, but it remains limited compared to NTFS. FAT12, FAT16 and FAT32 also have a limit of eight characters for the file name, and three characters for the extension (such as .exe). This is commonly referred to as the 8.3 filename limit.
If the actual size of the disk exceeds the maximum partition size representable using the legacy 32-bit LBA entries in the MBR partition table, the recorded size of this partition is clipped at the maximum, thereby ignoring the rest of the disk. This amounts to a maximum reported size of 2 TiB, assuming a disk with 512 bytes per sector (see 512e).
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