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Smelting is a process of applying heat and a chemical reducing agent to an ore to extract a desired base metal product. [1] It is a form of extractive metallurgy that is used to obtain many metals such as iron , copper , silver , tin , lead and zinc .
Aluminium smelting is the process of extracting aluminium from its oxide, alumina, generally by the Hall-Héroult process. Alumina is extracted from the ore bauxite by means of the Bayer process at an alumina refinery .
Smelting involves thermal reactions in which at least one product is a molten phase. Metal oxides can then be smelted by heating with coke or charcoal (forms of carbon), a reducing agent that liberates the oxygen as carbon dioxide leaving a refined mineral.
Primary steelmaking involves smelting iron into steel. Secondary steelmaking involves adding or removing other elements such as alloying agents and dissolved gases. Tertiary steelmaking casts molten metal into sheets, rolls or other forms. Multiple techniques are available for each step. [13]
Zinc smelting has historically been more difficult than the smelting of other metals, e.g. iron, because in contrast, zinc has a low boiling point. At temperatures typically used for smelting metals, zinc is a gas that will escape from a furnace with the flue gas and be lost, unless specific measures are taken to prevent it.
The metal ore is either distilled in an electrolyte or acid solution, then magnetically deposited onto a cathode plate (electrowinning); or smelted then melted using an electric arc or plasma arc furnace (electrothermic reactor). [7] Another major difference in non-ferrous extraction is the greater emphasis on minimizing metal losses in slag.
Extractive metallurgy is a branch of metallurgical engineering wherein process and methods of extraction of metals from their natural mineral deposits are studied. The field is a materials science, covering all aspects of the types of ore, washing, concentration, separation, chemical processes and extraction of pure metal and their alloying to suit various applications, sometimes for direct ...
Ancient smelting was done using loads of lead ore and charcoal in outdoor hearths and furnaces. Although lead is a common metal, its discovery had relatively little impact in the ancient world. It is too soft to be used for weapons (except possibly as sling projectiles) or for structural elements.
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