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Self-tapping screws can be divided into two classes: [3] those that displace material (especially plastic and thin metal sheets) without removing it, known as "thread-forming" self-tapping screws, and self-tappers with sharp cutting surfaces that remove the material as they are inserted, termed "thread-cutting" self-tapping screws.
Square head cap screws up to and including 3 ⁄ 4 inch (19.05 mm) have a head 1 ⁄ 8 inch (3.175 mm) larger than the shank; screws larger than 3 ⁄ 4 inch (19.05 mm) have a head 1 ⁄ 4 inch (6.35 mm) larger than the shank. [9] In 1919, Dyke defined them as screws that are threaded all the way to the head. [10] socket screw
where is the tap drill size, is the major diameter of the tap (e.g., 3 ⁄ 8 in for a 3 ⁄ 8-16 tap), and / is the thread pitch (1 ⁄ 16 inch in the case of a 3 ⁄ 8-16 tap). For a 3 ⁄ 8-16 tap, the above formula would produce 5 ⁄ 16, which is the correct tap drill diameter. The above formula ultimately results in an approximate 75% thread.
Example (inch, fine): For 7 ⁄ 16-20 (same diameter as the previous example, but this time with 20 threads per inch, which is considered fine), 0.437 in × 0.90 = 0.393 in (i.e., if the threads are to be fine, then a slightly larger diameter drill bit should be used before tapping the hole for the screw).
A machine screw or bolt is usually a smaller fastener (less than 1 ⁄ 4 inch (6.35 mm) in diameter) threaded the entire length of its shank that usually has a recessed drive type (slotted, Phillips, etc.), usually intended to screw into a pre-formed thread, either a nut or a threaded (tapped) hole, unlike a wood or self-tapping screw. Machine ...
High-speed steel (HSS) is a form of tool steel; HSS bits are hard and much more resistant to heat than high-carbon steel. They can be used to drill metal, hardwood, and most other materials at greater cutting speeds than carbon-steel bits, and have largely replaced carbon steels.
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