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Plastic joining is the method of joining semi-finished products of plastic materials together or to other materials as a fabrication process or damage repair. Joining methods can be classified into three categories: Mechanical fastening, Adhesive bonding, Welding.
Solvent bonding differs from adhesive bonding, because the solvent does not become a permanent addition to the joined substrate. [4] Solvent bonding differs from other plastic welding processes in that heating energy is generated by the chemical reaction between the solvent and thermoplastic, and cooling occurs during evaporation of the solvent ...
This process involves heating both pieces simultaneously and pressing them together. The two pieces then cool together and form a permanent bond. When done properly, the two pieces become indistinguishable from each other. Dissimilar plastics can result in improper bonding. [1] [2]
Adhesives may be broadly divided in two classes: structural and pressure-sensitive. To form a permanent bond, structural adhesives harden via processes such as evaporation of solvent (for example, white glue), reaction with UV radiation (as in dental adhesives), chemical reaction (such as two part epoxy), or cooling (as in hot melt).
Co-kneaders and twin screws (co- and counter rotating) as well internal mixers are the most common used compounders in the plastic industry. [3] The extrudate, which look like long plastic strands, are then cooled in a water bath, or by spraying as the conveyor belt moves it to the granulator. The granulator breaks the strands into the desired ...
With speed welding, the plastic welder, similar to a soldering iron in appearance and wattage, is fitted with a feed tube for the plastic weld rod. The speed tip heats the rod and the substrate, while at the same time it presses the molten weld rod into position. A bead of softened plastic is laid into the joint, and the parts and weld rod fuse.
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When bonding plastics, in particular with solvent-based adhesives, diffusion processes can also play a role. In this case, the plastic at the substrate surface is dissolved by the solvent contained in the adhesive. This leads to an increased mobility of the plastic's polymer chains, which in turn allows penetration by those of the adhesive.
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