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Dissimilar metals and alloys have different electrode potentials, and when two or more come into contact in an electrolyte, one metal (that is more reactive) acts as anode and the other (that is less reactive) as cathode. The electropotential difference between the reactions at the two electrodes is the driving force for an accelerated attack ...
Diffusion bonding or diffusion welding is a solid-state welding technique used in metalworking, capable of joining similar and dissimilar metals. It operates on the principle of solid-state diffusion, wherein the atoms of two solid, metallic surfaces intersperse themselves over time.
Dissimilar friction stir welding (DFSW) is the application of friction stir welding (FSW), invented in The Welding Institute (TWI) in 1991, [1] to join different base metals including aluminum, copper, steel, titanium, magnesium and other materials. [2] It is based on solid state welding that means there is no melting.
Brazing has many advantages over other metal-joining techniques, such as welding. Since brazing does not melt the base metal of the joint, it allows much tighter control over tolerances and produces a clean joint without the need for secondary finishing. Additionally, dissimilar metals and non-metals (i.e. metalized ceramics) can be brazed. [2]
FSW is capable of joining aluminium alloys, copper alloys, titanium alloys, mild steel, stainless steel and magnesium alloys. More recently, it was successfully used in welding of polymers. [3] In addition, joining of dissimilar metals, such as aluminium to magnesium alloys, has been recently achieved by FSW. [4]
Joining of dissimilar materials, e.g. corrosion resistant alloys to structural steels Transition joints for chemical industry and shipbuilding. Bimetal pipelines Electromagnetic pulse welding: Tubes or sheets are accelerated by electromagnetic forces. Oxides are expelled during impact Automotive industry, pressure vessels, dissimilar material ...
It is commonly used for plastics and metals, and especially for joining dissimilar materials. In ultrasonic welding, there are no connective bolts, nails, soldering materials, or adhesives necessary to bind the materials together.
Joining dissimilar materials [ edit ] Some metal components cannot be welded, i.e. to melt part of both in the vicinity of the joint, if the materials have different properties.