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The length of a machine screw or bolt is indicated by an × and the length expressed in millimetres (e.g. M8-1.25×30 or M8×30). [citation needed] Tolerance classes defined in ISO 965-1 can be appended to these designations, if required (e.g. M500– 6g in external threads). External threads are designated by lowercase letter, g or h.
Confusion can arise because each Whitworth hexagon was originally one size larger than that of the corresponding BSF fastener. This leads to instances where for example, a spanner marked 7 ⁄ 16 BSF is the same size as one marked 3 ⁄ 8 W. In both cases the spanner jaw width of 0.710 in, the width across the hexagon flat, is the same.
The major diameter is given by 6p 1.2, [4]: 12 rounded to two significant figures in mm and the hex head size (across the flats) is 1.75 times the major diameter. BA sizes are specified by the following British Standards: BS 57:1951 — B.A. screws, bolts and nuts
Calipers measure the female minor diameter (inside diameter, ID), which is less than caliper measurement of the male major diameter (outside diameter, OD). For example, tables of caliper measurements show 0.69 female ID and 0.75 male OD for the standards of "3/4 SAE J512" threads and "3/4-14 UNF JIS SAE-J514 ISO 8434-2". [ 6 ]
To calculate the major diameter of "aught" size screws count the number of extra zeroes and multiply this number by 0.013 in and subtract from 0.060 in. For example, the major diameter of a #0000 screw is 0.060 in − (3 × 0.013 in) = 0.060 in − 0.039 in = 0.021 in.
For each size bolt or screw and type of head, there is a corresponding size driver prescribed by various ISO standards, including: Internal hex drive: ISO 2936:2014 "Assembly tools for screws and nuts—Hexagon socket screw keys" [5] External hex drive: ISO 4014, 4016, 4017, and 4018 [6]
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For a taper thread, it is the diameter at the "gauge length" (plus/minus one thread pitch) from the small end of the thread. The taper is 1:16, meaning that for each 16 units of measurement increase in the distance from the end, the diameter increases by 1 unit of measurement.
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