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  2. Smelting - Wikipedia

    en.wikipedia.org/wiki/Smelting

    Iron oxide becomes metallic iron at roughly 1250 °C (2282 °F or 1523 K), almost 300 degrees below iron's melting point of 1538 °C (2800 °F or 1811 K). [ 5 ] Mercuric oxide becomes vaporous mercury near 550 °C (1022 °F or 823 K), almost 600 degrees above mercury's melting point of -38 °C (-36.4 °F or 235 K), and also above mercury's ...

  3. Bloomery - Wikipedia

    en.wikipedia.org/wiki/Bloomery

    A bloomery is a type of metallurgical furnace once used widely for smelting iron from its oxides. The bloomery was the earliest form of smelter capable of smelting iron. Bloomeries produce a porous mass of iron and slag called a bloom. The mix of slag and iron in the bloom, termed sponge iron, is usually consolidated and further forged into ...

  4. Ferrous metallurgy - Wikipedia

    en.wikipedia.org/wiki/Ferrous_metallurgy

    Iron smelting—the extraction of usable metal from oxidized iron ores—is more difficult than tin and copper smelting. While these metals and their alloys can be cold-worked or melted in relatively simple furnaces (such as the kilns used for pottery ) and cast into molds, smelted iron requires hot-working and can be melted only in specially ...

  5. Ohitayama Tatara Iron Works - Wikipedia

    en.wikipedia.org/wiki/Ohitayama_Tatara_Iron_Works

    Once the iron has converted to steel, the clay vessel is broken and the steel bloom removed. Typically ten tons of iron sand yield 2.5 tones of tamahagane, or raw steel. This smelting process thus differs considerbly from that of the modern mass production of steel, and also differs from contemporary Chinese and Korean methods.

  6. Blast furnace - Wikipedia

    en.wikipedia.org/wiki/Blast_furnace

    Coke iron was initially only used for foundry work, making pots and other cast iron goods. Foundry work was a minor branch of the industry, but Darby's son built a new furnace at nearby Horsehay, and began to supply the owners of finery forges with coke pig iron for the production of bar iron. Coke pig iron was by this time cheaper to produce ...

  7. Pyrometallurgy - Wikipedia

    en.wikipedia.org/wiki/Pyrometallurgy

    Examples of elements extracted by pyrometallurgical processes include the oxides of less reactive elements like iron, copper, zinc, chromium, tin, and manganese. [2] Pyrometallurgical processes are generally grouped into one or more of the following categories: [3] calcining, roasting, smelting, refining.

  8. Tatara (furnace) - Wikipedia

    en.wikipedia.org/wiki/Tatara_(furnace)

    The tatara (鑪) is a traditional Japanese furnace used for smelting iron and steel. The word later also came to mean the entire building housing the furnace. The traditional steel in Japan comes from ironsand processed in a special way, called the tatara system. [1] Iron ore was used in the first steel manufacturing in Japan.

  9. Dud Dudley - Wikipedia

    en.wikipedia.org/wiki/Dud_Dudley

    In order to ascertain the quality of the product by testing it on a large scale, the King commanded Dudd to send to the Tower of London quantities of all the various sorts of bar iron made by him, fit for the "making of muskets, carbines, and iron for great bolts for shipping; which iron", records Dudd, "being so tried by artists and smiths ...