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Iron smelting—the extraction of usable metal from oxidized iron ores—is more difficult than tin and copper smelting. While these metals and their alloys can be cold-worked or melted in relatively simple furnaces (such as the kilns used for pottery ) and cast into molds, smelted iron requires hot-working and can be melted only in specially ...
Smelting has serious effects on the environment, producing wastewater and slag and releasing such toxic metals as copper, silver, iron, cobalt, and selenium into the atmosphere. [25] Smelters also release gaseous sulfur dioxide , contributing to acid rain , which acidifies soil and water.
A water jacket furnace could be used to reduce non-ferrous oxide ores mixed with coke, to produce metal, but its main use was smelting the more common sulphide ores. The feedstock was the ore, coke and fluxes. When smelting lead sulphide ores, a water jacket furnace produces molten lead and slag. Lead and silver often occur in the same ore body.
A bloomery is a type of metallurgical furnace once used widely for smelting iron from its oxides. The bloomery was the earliest form of smelter capable of smelting iron. Bloomeries produce a porous mass of iron and slag called a bloom. The mix of slag and iron in the bloom, termed sponge iron, is usually consolidated and further forged into ...
Faggoting or faggoting and folding is a metalworking technique used in the smelting and forging of wrought iron, blister steel, and other steel. Faggoting is a process in which rods or bars of iron and/or steel are gathered (like a bundle of sticks or "faggot") and forge welded together. The faggot would then be drawn out lengthwise. The bar ...
The tatara (鑪) is a traditional Japanese furnace used for smelting iron and steel. The word later also came to mean the entire building housing the furnace. The traditional steel in Japan comes from ironsand processed in a special way, called the tatara system. [1] Iron ore was used in the first steel manufacturing in Japan.
Examples of elements extracted by pyrometallurgical processes include the oxides of less reactive elements like iron, copper, zinc, chromium, tin, and manganese. [2] Pyrometallurgical processes are generally grouped into one or more of the following categories: [3] calcining, roasting, smelting, refining.
The Manufacture of Iron -- Filling the Furnace, an 1873 wood engraving. Many furnace designs for smelting combine ore, fuel, and other reagents like flux in a single chamber. Mechanisms, such as bellows or motorized fans, then drive pressurized blasts of air into the chamber. These blasts make the fuel burn hotter and drive chemical reactions.