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Hot gas welding, also known as hot air welding, is a plastic welding technique using heat. A specially designed heat gun, called a hot air welder, produces a jet of hot air that softens both the parts to be joined and a plastic filler rod, all of which must be of the same or a very similar plastic. (Welding PVC to acrylic is an exception to ...
Like all other welding methods this process utilizes heat, time, and pressure to create a weld joint. Heat is generated via internal friction generated between the two parts when rotating and subjected to a load normal to the weld joint. This frictional heat causes the plastic to melt and a bond to be created. [1]
It is most commonly used to join polyethylene (PE) and polypropylene (PP) pipes. Electrofusion welding is the most common welding technique for joining PE pipes. [1] Because of the consistency of the electrofusion welding process in creating strong joints, it is commonly employed for the construction and repair of gas-carrying pipelines. [2]
HDPE pipe fusion. Heat fusion (sometimes called heat welding, butt welding or simply fusion) is a welding process used to join two different pieces of a thermoplastic. This process involves heating both pieces simultaneously and pressing them together. The two pieces then cool together and form a permanent bond.
Radio-frequency welding, also known as dielectric welding and high-frequency welding, is a plastic welding process that utilizes high-frequency electric fields to induce heating and melting of thermoplastic base materials. [1] The electric field is applied by a pair of electrodes after the parts being joined are clamped together.
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Extrusion welding is an attractive process for applications that take advantage of its ability to weld thick sections quickly. For some applications, especially where there are large geometry parts where more traditional plastic welding methods (such as hot plate welding) is not possible, extrusion welding is the only feasible and cost effect option.
When the welding direction is parallel to the orientation of the fibers, the weld width is usually narrower due to heat being channeled through the fibers to the front and the rear of the weld. [ 6 ] Increased volume fraction of reinforcements such as glass can scatter the laser beam, thus allowing less to be transmitted to the weld joint.
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