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Hypoid gear sets have long been used in the differential of rear-wheel drive cars, trucks and robotic arms.The scope of misalignment between the centers of the two interlinking shafts permits utilization of larger sized gears which enhances the contact surface area and reduces the wear and tear on the gear hence extending the life and power transmission capabilities of the gearboxes.
The shape of a hypoid gear is a revolved hyperboloid (that is, the pitch surface of the hypoid gear is a hyperbolic surface), whereas the shape of a spiral bevel gear is normally conical. The hypoid gear places the pinion off-axis to the crown wheel (ring gear) which allows the pinion to be larger in diameter and have more contact area. In ...
The front cone of a hypoid or bevel gear is an imaginary cone tangent to the inner ends of the teeth, with its elements perpendicular to those of the pitch cone. The surface of the gear blank at the inner ends of the teeth is customarily formed to such a front cone, but sometimes may be a plane on a pinion or a cylinder in a nearly flat gear. [1]
Geared, torque-sensitive mechanical limited-slip differentials use worm gears and spur gears to distribute and differentiate input power between two drive wheels or front and back axles. This is a completely separate design from the most common beveled spider gear designs seen in most automotive applications.
The Dana 44 rear axle first saw use in the 1940s and is still in use today. The Dana 44 has a GAWR up to 3,500 lb (1,600 kg) and is a semi-floating type, having one bearing on the end of the axle shaft which carries the weight of the vehicle on the axle and also allows axle rotation.
API Category GL-5 designates the type of service characteristic of gears, particularly hypoids in automotive axles under high-speed and/or low-speed, high-torque conditions. Lubricants qualified under U.S. Military specification MIL-L-2105D (formerly MIL-L-2015C), MIL-PRF-2105E and SAE J2360 satisfy the requirements of the API GL-5 service ...
A Mark 2 saloon fitted with a prototype IRS demonstrated a reduction in unsprung weight of 190 lb (86 kg) compared with a live axle. [2] Its first production applications were in the E‑Type sportscar from its launch in 1961, as well as in the late 1961 introduced, line-topping Jaguar Mark X saloon. [ 3 ]
The front axle is a stub (dead) axle, the rear axle is a hypoid drive (live) axle. Usually, such axles do not have additional reduction gearboxes if used in large on-road lorries. However, the L 337's hypoid axle was fitted with an additional, pneumatically-shifted two-speed planetary gearbox, giving the lorry 5 × 2 = 10 forward gears.
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