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This degrades the efficiency of the reactor, so reaction conditions are designed to minimize this. Nonetheless, a steam cracking furnace can usually only run for a few months at a time between de-cokings. Decokes require the furnace to be isolated from the process and then a flow of steam or a steam/air mixture is passed through the furnace coils.
It leaves the drum at 800–900 °C and is immediately melted in electric furnaces. Only partial reduction takes place in the drums: a quarter of the nickel comes out in metallic form, the rest is still oxidized. Only 5% of the iron is reduced to metal, leaving unburned coal as fuel for the subsequent melting stage in the electric furnace.
A single-stage furnace has only one stage of operation, it is either on or off. This means that it is relatively noisy, always running at the highest speed, and always pumping out the hottest air at the highest velocity. One of the benefits to a single-stage furnace is typically the cost for installation.
The boiler furnace auxiliary equipment includes coal feed nozzles and igniter guns, soot blowers, water lancing, and observation ports (in the furnace walls) for observation of the furnace interior. Furnace explosions due to any accumulation of combustible gases after a trip-out are avoided by flushing out such gases from the combustion zone ...
The hearth's shape is usually elliptical; 1.5–1.8 m (4.9–5.9 ft) in length and 1–1.2 m (3.3–3.9 ft) wide. If the furnace is designed to puddle white iron then the hearth depth is never more than 50 cm (20 in). If the furnace is designed to boil gray iron then the average hearth depth is 50–75 cm (20–30 in).
Carnot engine diagram (modern) - where an amount of heat Q H flows from a high temperature T H furnace through the fluid of the "working body" (working substance) and the remaining heat Q C flows into the cold sink T C, thus forcing the working substance to do mechanical work W on the surroundings, via cycles of contractions and expansions.
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