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Conformal coating is a protective, breathable coating of thin polymeric film applied to printed circuit boards (PCBs). Conformal coatings are typically applied with 25–250 μm [ 1 ] thickness on electronic circuitry to protect against moisture and other substances.
Unlike other types of thermal spray, spray and fuse creates a metallurgical bond between the coating and the surface. This means that instead of relying on friction for coating adhesion, it melds the surface and coating material into one material. Spray and fuse comes down to the difference between adhesion and cohesion.
Example of powder coating spray guns. The most common way of applying the powder coating to metal objects is to spray the powder using an electrostatic gun, or corona gun. The gun imparts a negative charge to the powder, which is then sprayed towards the grounded object by mechanical or compressed air spraying and then accelerated toward the ...
The best of these coatings built-up from deposited dielectric lossless materials on perfectly smooth surfaces can reach reflectivities greater than 99.999% (over a fairly narrow range of wavelengths). Common HR coatings can achieve 99.9% reflectivity over a broad wavelength range (tens of nanometers in the visible spectrum range).
The reflectivity of a dielectric mirror is based on the interference of light reflected from the different layers of a dielectric stack. This is the same principle used in multi-layer anti-reflection coatings , which are dielectric stacks which have been designed to minimize rather than maximize reflectivity.
After a surface has been abrasion blasted and/or machined a thin layer of molybdenum, nickel-chromium alloys or nickel aluminide can be spayed before the final detonation spray coating to improve the bond strength. This is known as a bond coating. Bond coatings are often used when spray coating materials of ceramic composites are being applied.
Plasma transferred wire arc (PTWA) thermal spraying is a thermal spraying process that deposits a coating on the internal surface of a cylindrical surface, or external surface of any geometry. It is predominantly known for its use in coating the cylinder bores of an internal combustion engine , enabling the construction of aluminium engine ...
Electrostatic coating is a manufacturing process that employs charged particles to more efficiently paint a workpiece. Paint, in the form of either powdered particles or atomized liquid, is initially projected towards a conductive workpiece using normal spraying methods, and is then accelerated toward the work piece by a powerful electrostatic charge.
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