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Dye-sublimation printing (or dye-sub printing) is a term that covers several distinct digital computer printing techniques that involve using heat to transfer dye onto a substrate. The sublimation name was first applied because the dye was thought to make the transition between the solid and gas states without going through a liquid stage.
With the development of a dye-sublimation printer in the early 1990s, it became possible to print with low energy sublimation inks and high energy disperse direct inks directly onto textile media, as opposed to print dye-sublimation inks on a transfer paper and, in a separate process using a heat press, transfer it to the fabric.
Phaser brand solid ink color, dye-sublimation printers printer business acquired by Xerox Teletype Texas Instruments: serial matrix, inkjet, low-end laser, airline ticketing printer business acquired by GENICOM Toshiba: Trilog color serial matrix printers acquired by Centronics TVS Electronics dot matrix printers
Common transfer types are Heat Transfer Vinyl cut with a vinyl cutter, Printable Heat Transfer Vinyl, Inkjet Transfer Paper, Laser Transfer Paper, Plastisol Transfers, and Sublimation. Using a Heat Press to apply a heat transfer is a way to ensure accurate time, temperature, and pressure, which are all essential to the transfer process. [1]
In order to transfer the image from the paper to the substrate, it requires a heat press process that is a combination of time, temperature and pressure. The heat press applies this special combination, which can change depending on the substrate, to “transfer” the sublimation dyes at the molecular level into the substrate.
Dye-sublimation printing is a widely used direct-to-garment digital printing technology using full-color artwork to transfer images to polyester and polymer-coated substrate based T-shirts. Dye sublimation (also commonly referred to as all-over printing) came into widespread use in the 21st century, enabling some previously impossible designs.
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