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A copper strip is formed into the shape of a cylinder, while it is being wrapped around an aluminum core and the edges of the copper strip are welded together. The assembly is then pulled through a die, where the cladded wire is squeezed and stretched while also improving the bonding between the copper and the aluminum core. [1]
Also, the size of the aluminum wire needs to be larger compared to copper wire used for the same circuit due to the increased resistance of the aluminum alloys. For example, a 15 A branch circuit supplying standard lighting fixtures can be installed with either #14 AWG copper building wire or #12 AWG aluminum building wire according to the NEC ...
Aluminium–copper alloys (AlCu) are aluminium alloys that consist largely of aluminium (Al) and traces of copper (Cu) as the main alloying elements. Important grades also contain additives of magnesium , iron , nickel and silicon ( AlCu(Mg, Fe, Ni, Si) ), often manganese is also included to increase strength (see aluminium-manganese alloys ).
An aluminium alloy (UK/IUPAC) or aluminum alloy (NA; see spelling differences) is an alloy in which aluminium (Al) is the predominant metal. The typical alloying elements are copper , magnesium , manganese , silicon , tin , nickel and zinc .
Inductor made with magnet wire wound around a toroidal core. Magnet wire or enameled wire is a copper or aluminium wire coated with a very thin layer of insulation.It is used in the construction of transformers, inductors, motors, generators, speakers, hard disk head actuators, electromagnets, electric guitar pickups, and other applications that require tight coils of insulated wire.
2219 aluminium alloy is an alloy in the wrought aluminium-copper family (2000 or 2xxx series). It can be heat-treated to produce tempers with higher strength but lower ductility. The aluminium-copper alloys have high strength, but are generally less corrosion resistant and harder to weld than other types of aluminium alloys.
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