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The winch dyeing process involves the movement of fabric, while the dye liquor remains stationary. The dye bath is heated through the heating coils within the front compartment to a maximum temperature of 95-98 degrees Celsius. The winch dyeing process has a high specific liquor ratio of around 1:20 to 1:40.
Textile dyeing plants generate wastewater that contains synthetic (e.g., reactive dyes, acid dyes, basic dyes, disperse dyes, vat dyes, sulfur dyes, mordant dyes, direct dyes, ingrain dyes, solvent dyes, pigment dyes) and natural dyestuff, gum thickener (guar) and various wetting agents, pH buffers and dye retardants or accelerators.
Substantive dyes work best on textiles with high contents of cellulose, such as cotton. In contrast to direct dyes, wool and leather goods are dyed by the process of ion exchange, exploiting the cationic nature of proteins near neutral pH. The development of substantive dyes helped make mordant dyes obsolete. [2]
Also called direct dyes, substantive dyes are employed for cellulose-based textiles, which includes cotton. The dyes bind to the textile by non-electrostatic forces. In another classification, azo dyes can be classified according to the number of azo groups. Trypan blue is an example of a direct dye, used for cotton.
Direct or substantive dyeing is normally carried out in a neutral or slightly alkaline dye bath, at or near boiling point, with the addition of either sodium chloride (NaCl) or sodium sulfate (Na 2 SO 4) or sodium carbonate (Na 2 CO 3). Direct dyes are used on cotton, paper, leather, wool, silk and nylon.
The common dyeing process of cotton yarn with reactive dyes at package form is as follows: The raw yarn is wound on a spring tube to achieve a package suitable for dye penetration. These softened packages are loaded on a dyeing carrier's spindle one on another. The packages are pressed up to a desired height to achieve suitable density of packing.
The like charges repel each other, and the addition of salt aids in dyeing by generating a positive charge on the cotton surface. [7] [8] The industry has predominantly used reactive dyes to color knitted cotton goods. The treatment of salt-laden, colored effluent generated by the dyeing process is one of the industry's primary concerns. Cotton ...
Cotton is an absorbent fibre which responds readily to colouration processes. Dyeing is commonly carried out with an anionic direct dye by completely immersing the fabric (or yarn) in an aqueous dyebath according to a prescribed procedure. For improved fastness to washing, rubbing, and light, other dyes such as vats and reactives are commonly ...