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Condensate return pump. In industrial steam systems the condensate pump is used to collect and return condensate from remote areas of the plant. The steam produced in the boiler can heat equipment and processes a considerable distance away. Once steam is used it turns to hot water or condensate.
Microcirculation on the left: Heated water is rising into the pipe on top of the hot water tank, cooling off on the sides of the pipe and thence circulating back into the tank. Right: Circulation of hot water is inhibited by the loop in the pipe. Heat traps are valves or loops of pipe on the cold water inlet and hot water outlet of water heaters.
Feedwater pumps range in size up to many kilowatts and the electric motor is usually separated from the pump body by some form of mechanical coupling. Large industrial condensate pumps may also serve as the feedwater pump. In either case, to force the water into the boiler, the pump must generate sufficient pressure to overcome the steam ...
Condensing boilers are water heaters typically used for heating systems that are fueled by gas or oil. When operated in the correct circumstances, a heating system can achieve high efficiency (greater than 90% on the higher heating value) by condensing water vapour found in the exhaust gases in a heat exchanger to preheat the circulating water.
In this way, applying power to the "open valve" terminal causes the motor to run until the valve is open while applying power at the "close valve" terminal causes the motor to run until the valve is closed. The motor is commonly powered from the same 24 volt ac power source that is used for the rest of the control system.
The condensate pump then pumps the condensate water through a feedwater heater, which raises the temperature of the water by using extraction steam from various stages of the turbine. [5] [6] Preheating the feedwater reduces the irreversibilities involved in steam generation and therefore improves the thermodynamic efficiency of the system. [9]
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