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Potassium nitrate/magnesium flash powder should be mixed and used immediately and not stored due to its tendency of self-ignition. If magnesium is not a very fine powder, it can be passivated with linseed oil or potassium dichromate. The passivated magnesium flash powder is stable and generally safe to store. 2 KNO 3 + 5 Mg → K 2 O + N 2 + 5 MgO
In contact with potassium nitrate (e.g. in black powder) produces potassium perchlorate and hygroscopic ammonium nitrate; no such reaction with sodium nitrate. Reacts with potassium chlorate, producing unstable, gradually decomposing ammonium chlorate; such combination has to be avoided. [1] Nitronium perchlorate
Potassium perchlorate in crystal form. Potassium perchlorate is prepared industrially by treating an aqueous solution of sodium perchlorate with potassium chloride.This single precipitation reaction exploits the low solubility of KClO 4, which is about 1/100 as much as the solubility of NaClO 4 (209.6 g/100 mL at 25 °C).
Another common igniter formula is BPN, BKNO3, or boron – potassium nitrate, a mixture of 25% boron and 75% potassium nitrate by weight. It is used e.g. by NASA . It is thermally stable, stable in vacuum, and its burn rate is independent of pressure.
It is desired that the pyrotechnic source be gasless. The standard heat source typically consist of mixtures of iron powder and potassium perchlorate in weight ratios of typically 88/12, 86/14, and 84/16. The higher the potassium perchlorate level, the higher the heat output (nominally 200, 259, and 297 calories/gram, respectively).
Perchlorate salts are typically manufactured through the process of electrolysis, which involves oxidizing aqueous solutions of corresponding chlorates.This technique is commonly employed in the production of sodium perchlorate, which finds widespread use as a key ingredient in rocket fuel. [5]
The key reaction is: [8] 2 NaClO 3 → 2 NaCl + 3 O 2. Potassium and lithium chlorate, and sodium, potassium and lithium perchlorates can also be used in oxygen candles. In the Vika oxygen generator used on some spacecraft, lithium perchlorate is the source of oxygen. At 400 °C (750 °F), it releases 60% of its weight as oxygen: [9]
Other rarely used oxidizers are ammonium and potassium perchlorate. Two main issues need to be addressed with respect to the oxidizer if one is using potassium nitrate. The most important issue is the purity of the material. If a purchased material does not perform satisfactorily it may be necessary to recrystallize the KNO 3. The second ...