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Shotcrete, gunite (/ ˈ ɡ ʌ n aɪ t /), or sprayed concrete is concrete or mortar conveyed through a hose and pneumatically projected at high velocity onto a surface. This construction technique was invented by Carl Akeley and first used in 1907. [1]: 7 The concrete is typically reinforced by conventional steel rods, steel mesh, or fibers.
The result was a thin cementitious topping material that would adhere to concrete surfaces and provide a newly resurfaced coating to restore the worn surface. Concrete overlays lacked the long-term performance [5] characteristics of acrylic resins. Acrylic resins provided good UV resistance, but lacked long term water resistance and adhesion ...
The coating is applied between 1.25-1.5 lb per square yard and continues until the whole surface is covered. If the surface requires another coat, it must be applied within forty eight hours of the initial application of the hydrophobic mixture. Once applied, the concrete must cure in a moist environment two to three hours after the application.
Concrete normally allows moisture to pass through so a vertical vapor barrier is needed. Barriers may be a coating or membrane applied to the exterior of the concrete. The coating may be asphalt, asphalt emulsion, a thinned asphalt called cutback asphalt, or an elastomer. [9] Membranes are rubberized asphalt or EPDM rubber. Rubberized products ...
Concrete sealers are applied to concrete to protect it from surface damage, corrosion, and staining. They either block the pores in the concrete to reduce absorption of water and salts or form an impermeable layer which prevents such materials from passing.
To ensure adhesion, the surface to be rendered is initially hosed off to ensure it is free of any dirt and loose particles. Old paint or old render is scraped away. The surface is roughened to improve adhesion. For large areas, vertical battens are fixed to the wall every 1 to 1.5 meters, to keep the render flat and even. [8]
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