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Below is a comprehensive drill and tap size chart for all drills and taps: Inch, imperial, and metric, up to 36.5 millimetres (1.44 in) in diameter. In manufactured parts, holes with female screw threads are often needed; they accept male screws to facilitate the building and fastening of a finished assembly.
The half-angle (between the taper surface and the axis of the pipe) is arctan(1 ⁄ 32) ≈ 1.7899° ≈ 1° 47′. The standard for Nominal Pipe Size (often abbreviated NPS, which should not be confused with the abbreviation NPS for the straight thread form standard) is loosely related to the inside diameter of Schedule 40 series of sizes.
where is the tap drill size, is the major diameter of the tap (e.g., 3 ⁄ 8 in for a 3 ⁄ 8-16 tap), and / is the thread pitch (1 ⁄ 16 inch in the case of a 3 ⁄ 8-16 tap). For a 3 ⁄ 8-16 tap, the above formula would produce 5 ⁄ 16, which is the correct tap drill diameter. The above formula ultimately results in an approximate 75% thread.
Drills come in standardized drill bit sizes. A comprehensive drill bit and tap size chart lists metric and imperial sized drills alongside the required screw tap sizes. There are also certain specialized drill bits that can create holes with a non-circular cross-section. [1]
The metric screw tap and clearance sizes are largely missing, and those clearance hole sizes that are present are more often incorrect; e.g. M5 x 0.8 has 5.1 mm as close fit, but this would be an interference fit, all sources have 5.3 mm. (0.1 mm is below the sum of surface roughness and tolerance of the screw and clearance drill diameter ...
A metric ISO screw thread is designated by the letter M followed by the value of the nominal diameter D (the maximum thread diameter) and the pitch P, both expressed in millimetres and separated by a dash or sometimes the multiplication sign, × (e.g. M8-1.25 or M8×1.25).
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