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Friction welding (FWR) is a solid-state welding and bonding process that generates heat through mechanical friction between workpieces in relative motion to one another. The process is used with the addition of a lateral force called "upset" to plastically displace and fuse the materials. [ 1 ]
The oldest welding process in the world. Oxides must be removed by flux or flames. Damascus steel: Friction welding: 42: FRW Thin heat affected zone, oxides disrupted by friction, needs sufficient pressure Aerospace industry, railway, land transport Friction stir welding: 43: FSW A rotating non-consumable tool is traversed along the joint line
No filler material is required, and when welding components of the same material the joint can be expected to be just as strong as the bulk material. Heating is localized to the interface, decreasing the chances of material degradation seen with other processes which require a heat source well above the melt temperature of the material. [2]
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Rotary friction welding is widely implemented across the manufacturing sector and has been used for numerous applications, [17] [18] [19] including: Parts in gas turbine such as: turbine shafts, turbine discs, compressor drums, [20]
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