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Bauxite forms by the weathering of aluminum-rich and silica-poor rocks in hot, humid, climates, at places with good drainage. Under the proper conditions, weathering disintegrates the aluminium silicate minerals, and dissolves and removes the silica, creating bauxite. The mined US bauxite deposits have all been in the southeastern United States.
Bauxite is the main source of the rare metal gallium. [17] During the processing of bauxite to alumina in the Bayer process, gallium accumulates in the sodium hydroxide liquor. From this it can be extracted by a variety of methods. The most recent is the use of ion-exchange resin. [18]
2023 bauxite production and reserves (thousands of tons) [1] Country Production Reserves World: 400,000: 30,000,000
The preheater recuperates most of the heat in the combustion gases, dehydrates and de-hydroxylates the bauxite and de-carbonates the limestone. The calcined material drops into the "cool end" of the melt bath. The melt overflows the hot end of the furnace into molds in which it cools and solidifies. The system is fired with pulverized coal or oil.
The Bayer process is the principal industrial means of refining bauxite to produce alumina (aluminium oxide) and was developed by Carl Josef Bayer.Bauxite, the most important ore of aluminium, contains only 30–60% aluminium oxide (Al 2 O 3), the rest being a mixture of silica, various iron oxides, and titanium dioxide. [1]
Red mud near Stade Bauxite, an aluminium ore (Hérault department, France).The reddish colour is due to iron oxides that make up the main part of the red mud.. Red mud, now more frequently termed bauxite residue, is an industrial waste generated during the processing of bauxite into alumina using the Bayer process.
In pyroprocessing industries such as lime,calcined bauxite, refractories or cement manufacture, the loss on ignition of the raw material is roughly equivalent to the mass loss it will experience in a kiln. Likewise, in minerals, the loss on ignition indicates the material actually lost during smelting or refining in a furnace or smelter.
Compagnie des bauxites de Guinée (CBG) is a Guinean mining company. Since 1963 it has extracted bauxite from the notable mine in Sangarédi, in Boké Region in Guinea.It is 49% owned by the Guinean State, with the remainder owned by the Boké Investment Company, a 100%-owned subsidiary of Halco Mining, a consortium opened in 1962 by Harvey Aluminum Company to run mining operations in Guinea.