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The most common chloralkali process involves the electrolysis of aqueous sodium chloride (a brine) in a membrane cell. A membrane, such as Nafion, Flemion or Aciplex, is used to prevent the reaction between the chlorine and hydroxide ions. Basic membrane cell used in the electrolysis of brine.
Chlorine can also be produced by the electrolysis of a solution of potassium chloride, in which case the co-products are hydrogen and caustic potash (potassium hydroxide). There are three industrial methods for the extraction of chlorine by electrolysis of chloride solutions, all proceeding according to the following equations:
Castner–Kellner apparatus. The apparatus shown is divided into two types of cells separated by slate walls. The first type, shown on the right and left of the diagram, uses an electrolyte of sodium chloride solution, a graphite anode (A), and a mercury cathode (M).
The water used is usually brackish water or brine (i.e. a solution with >0.5% salinity). In these cases, additional contaminant chemicals may be present in the water feed. The low voltage DC current still performs electrochlorination. The excess chemicals are left untouched and can be easily discarded. [2]
Diagram of Castner process apparatus. The Castner process is a process for manufacturing sodium metal by electrolysis of molten sodium hydroxide at approximately 330 °C. Below that temperature, the melt would solidify; above that temperature, the molten sodium would start to dissolve in the melt.
Salt water chlorination is a process that uses dissolved salt (1000–4000 ppm or 1–4 g/L) for the chlorination of swimming pools and hot tubs.The chlorine generator (also known as salt cell, salt generator, salt chlorinator, or SWG) uses electrolysis in the presence of dissolved salt to produce chlorine gas or its dissolved forms, hypochlorous acid and sodium hypochlorite, which are already ...
Electrolysis is usually done in bulk using hundreds of sheets of metal connected to an electric power source. In the production of copper, these pure sheets of copper are used as starter material for the cathodes, and are then lowered into a solution such as copper sulfate with the large anodes that are cast from impure (97% pure) copper.
Before Dow entered the bromine business, brine was evaporated by heating with wood scraps and then crystallized sodium chloride was removed. An oxidizing agent was added, and bromine was formed in the solution. Then bromine was distilled. This was a very complicated and costly process.