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Flux-cored arc welding (FCAW or FCA) is a semi-automatic or automatic arc welding process. FCAW requires a continuously-fed consumable tubular electrode containing a flux and a constant- voltage or, less commonly, a constant- current welding power supply .
Shielded metal arc welding (SMAW), also known as manual metal arc welding (MMA or MMAW), flux shielded arc welding [1] or informally as stick welding, is a manual arc welding process that uses a consumable electrode covered with a flux to lay the weld.
Carbon Arc Welding (181) CAW Carbon electrode, historical Copper, repair (limited) Flux Cored Arc Welding: 136 138: FCAW FCAW-S Continuous consumable electrode filled with flux Industry, construction Gas Metal Arc Welding [3] 131 135: GMAW Continuous consumable electrode and shielding gas: Industry Gas Tungsten Arc Welding [4] 141: GTAW
Arc welding power supplies can deliver either direct (DC) or alternating (AC) current to the work, while consumable or non-consumable electrodes are used. The welding area is usually protected by some type of shielding gas (e.g. an inert gas), vapor, or slag. Arc welding processes may be manual, semi-automatic, or fully automated.
The flux cleans weld metal and can also modify its chemical composition. The flux is granulated to a definite size. It may be of fused, bonded or mechanically mixed type. The flux may consist of fluorides of calcium and oxides of calcium, magnesium, silicon, aluminium and manganese compounds.
Examples of submerged arc weld slag. Welding slag is a form of slag, or vitreous material produced as a byproduct of some arc welding processes, most specifically shielded metal arc welding (also known as stick welding), submerged arc welding, and flux-cored arc welding.
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Flux-cored wire is considered to have some advantages for outdoor welding on-site, as the shielding gas plume is less likely to be blown away in a wind than shield gas from a conventional nozzle. [59] [60] A slight drawback is that, like SMAW (stick) welding, there may be some flux deposited over the weld bead, requiring more of a cleaning ...
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