Search results
Results from the WOW.Com Content Network
While porosity is inherent in die casting manufacturing, its presence may lead to component failure where pressure integrity is a critical characteristic. Porosity may take on several forms from interconnected micro-porosity, folds, and inclusions to macro porosity visible on the part surface.
This porosity can range in size, from sub-micron to voids greater than 10 mm, depending on the casting. Casting defects caused by porosity can affect the part’s structural integrity, creating a failure point. Porosity can also prevent the part from being pressure tight. This will impact performance if the part is designed to hold gases or ...
A casting defect is an undesired irregularity in a metal casting process. Some defects can be tolerated while others can be repaired, otherwise they must be eliminated. They are broken down into five main categories: gas porosity, shrinkage defects, mould material defects, pouring metal defects, and metallurgical defects.
Hot isostatic pressing (HIP) is a manufacturing process, used to reduce the porosity of metals and increase the density of many ceramic materials. This improves the material's mechanical properties and workability. The process can be used to produce waste form classes.
The average size and density of the pores can be controlled during the manufacturing process. An aerogel material can range from 50% to 99.98% air by volume, but in practice most aerogels exhibit somewhere between 90 and 99.8% porosity. [11]
Sintering is generally considered successful when the process reduces porosity and enhances properties such as strength, electrical conductivity, translucency and thermal conductivity. In some special cases, sintering is carefully applied to enhance the strength of a material while preserving porosity (e.g. in filters or catalysts, where gas ...
Micro CT of porous medium: Pores of the porous medium shown as purple color and impermeable porous matrix shown as green-yellow color. Pore structure is a common term employed to characterize the porosity, pore size, pore size distribution, and pore morphology (such as pore shape, surface roughness, and tortuosity of pore channels) of a porous medium.
The high cost of the material generally limits its use to advanced technology, aerospace, and manufacturing. Fine-scale open-cell foams, with cells smaller than can be seen unaided, are used as high-temperature filters in the chemical industry. Metal foams are used in compact heat exchangers to increase heat transfer at the cost of reduced ...