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Below is a comprehensive drill and tap size chart for all drills and taps: Inch, imperial, and metric, up to 36.5 millimetres (1.44 in) in diameter. In manufactured parts, holes with female screw threads are often needed; they accept male screws to facilitate the building and fastening of a finished assembly.
A self-tapping screw is a screw that can tap its own hole as it is driven into the material. More narrowly, self-tapping is used only to describe a specific type of thread-cutting screw intended to produce a thread in relatively soft material or sheet materials, excluding wood screws .
where is the tap drill size, is the major diameter of the tap (e.g., 3 ⁄ 8 in for a 3 ⁄ 8-16 tap), and / is the thread pitch (1 ⁄ 16 inch in the case of a 3 ⁄ 8-16 tap). For a 3 ⁄ 8-16 tap, the above formula would produce 5 ⁄ 16, which is the correct tap drill diameter. The above formula ultimately results in an approximate 75% thread.
self-drilling screw Tek screw: Similar to a sheet metal screw, but it has a drill-shaped point to cut through the substrate to eliminate the need for drilling a pilot hole. Designed for use in soft steel or other metals. The points are numbered from 1 through 5; the larger the number, the thicker metal it can go through without a pilot hole.
Used almost exclusively for deep hole drilling of medium to large diameter holes (approximately 3 ⁄ 4 –4 in or 19–102 mm diameter). An ejector drill bit uses a specially designed carbide cutter at the point. The bit body is essentially a tube within a tube. Flushing water travels down between the two tubes.
This additional truncation is achieved by using a slightly larger tap drill in the case of female threads, or by slightly reducing the diameter of the threaded area of workpiece in the case of male threads, the latter effectively reducing the thread's major diameter. In the case of female threads, tap drill charts typically specify sizes that ...
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