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Cast Earth is a proprietary natural building material developed since the mid-1990s by Harris Lowenhaupt and Michael Frerking [1] based on the earlier Turkish Alker, which is a concrete-like composite with soil of a suitable composition as its bulk component stabilized with about 15% calcined gypsum (plaster of Paris) instead of Portland cement.
Gypsum concrete is a building material used as a floor underlayment used in wood-frame and concrete construction for fire ratings, sound reduction, radiant heating, and floor leveling. [1] It is a mixture of gypsum plaster, Portland cement , and sand .
A gypsum block is made of gypsum plaster and water. The manufacturing process [1] is automated at production plants where raw gypsum (CaSO 4 ·2H 2 O) is ground and dried, then heated to remove three-quarters of the bound water and thus transformed into calcium sulfate hemihydrate (CaSO 4 ·½H 2 O), also known as gypsum plaster, stucco, calcined gypsum or plaster of Paris.
Plaster was first used as a building material and for decoration in the Middle East at least 7,000 years ago. In Egypt, gypsum was burned in open fires, crushed into powder, and mixed with water to create plaster, used as a mortar between the blocks of pyramids and to provide a smooth wall facing.
Reaction probabilities of clay plaster are due to its major component, kaolinite. Kaolinite is a hydrous aluminosilicate mineral that comprises 50% of the clay plaster. Clay wall plaster can help to improve the indoor air quality, which is very important nowadays, because most of the people spend 90% of their lives indoors.
Cement render or cement plaster is the application of a mortar mix of sand and cement, (optionally lime) and water to brick, concrete, stone, or mud brick. It is often textured, colored, or painted after application. It is generally used on exterior walls but can be used to feature an interior wall. [1]
In ancient India and China, renders in clay and gypsum plasters were used to produce a smooth surface over rough stone or mud brick walls, while in early Egyptian tombs, walls were coated with lime and gypsum plaster and the finished surface was often painted or decorated. Modelled stucco was employed throughout the Roman Empire.
Plaster veneer (American English) or plaster skim (British English) is a construction methodology for surfacing interior walls, by applying a thin layer of plaster over a substrate—typically over specially formulated gypsum board base, similar in nature to drywall.
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