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Gas metal arc welding (GMAW), sometimes referred to by its subtypes metal inert gas (MIG) and metal active gas (MAG) is a welding process in which an electric arc forms between a consumable MIG wire electrode and the workpiece metal(s), which heats the workpiece metal(s), causing them to fuse (melt and join).
Electron beam welding: 51 511: EBW Deep penetration, fast, high equipment cost Electroslag welding: 72: ESW Welds thick workpieces quickly, vertical position, steel only, continuous consumable electrode Heavy plate fabrication, construction, shipbuilding Flow welding (previously cast welding)
The height of the weld is limited only by the mechanism used to lift the welding head—in general, it ranges from 100 mm (4 in) to 20 m (50 ft). Like other arc welding processes, EGW requires that the operator wear a welding helmet and proper attire to prevent exposure to molten metal and the bright welding arc.
Gas metal arc welding (GMAW), also known as metal inert gas or MIG welding, is a semi-automatic or automatic process that uses a continuous wire feed as an electrode and an inert or semi-inert gas mixture to protect the weld from contamination. Since the electrode is continuous, welding speeds are greater for GMAW than for SMAW.
Dry hyperbaric welding involves the weld being performed at raised pressure in a chamber filled with a gas mixture sealed around the structure being welded.. Most arc welding processes such as shielded metal arc welding (SMAW), flux-cored arc welding (FCAW), gas tungsten arc welding (GTAW), gas metal arc welding (GMAW), plasma arc welding (PAW) could be operated at hyperbaric pressures, but ...
Arc welding power supplies can deliver either direct (DC) or alternating (AC) current to the work, while consumable or non-consumable electrodes are used. The welding area is usually protected by some type of shielding gas (e.g. an inert gas), vapor, or slag. Arc welding processes may be manual, semi-automatic, or fully automated.
Upset welding (UW)/resistance butt welding is a welding technique that produces coalescence simultaneously over the entire area of abutting surfaces or progressively along a joint, by the heat obtained from resistance to electric current through the area where those surfaces are in contact.
The actual welding technique utilized depends on the electrode, the composition of the workpiece, and the position of the joint being welded. The choice of electrode and welding position also determine the welding speed. Flat welds require the least operator skill, and can be done with electrodes that melt quickly but solidify slowly.
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