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The chloralkali process (also chlor-alkali and chlor alkali) is an industrial process for the electrolysis of sodium chloride (NaCl) solutions. It is the technology used to produce chlorine and sodium hydroxide (caustic soda), [ 1 ] which are commodity chemicals required by industry.
The Castner–Kellner process is a method of electrolysis on an aqueous alkali chloride solution (usually sodium chloride solution) to produce the corresponding alkali hydroxide, [1] invented by American Hamilton Castner and Austrian Carl Kellner in the 1890s.
The Downs cell uses a carbon anode and an iron cathode.The electrolyte is sodium chloride that has been heated to the liquid state. Although solid sodium chloride is a poor conductor of electricity, when molten the sodium and chloride ions are mobilized, which become charge carriers and allow conduction of electric current.
Operation principle of NaCl electrolysis cell. The basis of the mixed oxidant production cell is electrolysis of a water solution of sodium chloride. For producing a mixed oxidants solution, different types of electrolysis cells such as a membrane cell or a standard contact cell (both unipolar and bipolar) are used. [9]
A low voltage DC current is applied, electrolysis happens producing sodium hypochlorite and hydrogen gas (H 2). The solution travels to a tank that separates the hydrogen gas based on its low density. [1] Only water and sodium chloride are used. The simplified chemical reaction is: NaCl + H 2 O + energy → NaOCl + H 2 [citation needed]
Note: ρ is density, n is refractive index at 589 nm, [clarification needed] and η is viscosity, all at 20 °C; T eq is the equilibrium temperature between two phases: ice/liquid solution for T eq < 0–0.1 °C and NaCl/liquid solution for T eq above 0.1 °C.
The exact relationship depends on the nature of the reactions at the two electrodes. For the electrolysis of aqueous copper(II) sulfate (CuSO 4) as an example, with Cu 2+ (aq) and SO 2− 4 (aq) ions, the cathode reaction is the reduction Cu 2+ (aq) + 2 e − → Cu(s) and the anode reaction is the corresponding oxidation of Cu to Cu 2+.
The density of liquid aluminum is 2.3 g/ml at temperatures between 950 and 1000 °C (1750° to 1830°F). The density of the electrolyte should be less than 2.1 g/ml, so that the molten aluminum separates from the electrolyte and settles properly to the bottom of the electrolysis cell.