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The chloralkali process (also chlor-alkali and chlor alkali) is an industrial process for the electrolysis of sodium chloride (NaCl) solutions. It is the technology used to produce chlorine and sodium hydroxide (caustic soda), [ 1 ] which are commodity chemicals required by industry.
The Castner–Kellner process is a method of electrolysis on an aqueous alkali chloride solution (usually sodium chloride solution) to produce the corresponding alkali hydroxide, [1] invented by American Hamilton Castner and Austrian Carl Kellner in the 1890s.
If pure sodium chloride is used, a metallic sodium emulsion is formed in the molten NaCl which is impossible to separate. Therefore, one option is to have a NaCl (42%) and CaCl 2 (58%) mixture. The anode reaction is: 2Cl − → Cl 2 (g) + 2e −. The cathode reaction is: 2Na + + 2e − → 2Na (l) for an overall reaction of 2Na + + 2Cl − → ...
Chlorine can be manufactured by the electrolysis of a sodium chloride solution , which is known as the Chloralkali process. The production of chlorine results in the co-products caustic soda (sodium hydroxide, NaOH) and hydrogen gas (H 2). These two products, as well as chlorine itself, are highly reactive.
Operation principle of NaCl electrolysis cell. The basis of the mixed oxidant production cell is electrolysis of a water solution of sodium chloride. For producing a mixed oxidants solution, different types of electrolysis cells such as a membrane cell or a standard contact cell (both unipolar and bipolar) are used. [9]
A low voltage DC current is applied, electrolysis happens producing sodium hypochlorite and hydrogen gas (H 2). The solution travels to a tank that separates the hydrogen gas based on its low density. [1] Only water and sodium chloride are used. The simplified chemical reaction is: NaCl + H 2 O + energy → NaOCl + H 2 [citation needed]
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Important examples of electrolysis are the decomposition of water into hydrogen and oxygen, and bauxite into aluminum and other chemicals. Electroplating (e.g., of copper, silver, nickel, or chromium) is done using an electrolytic cell. Electrolysis is a technique that uses a direct electric current (DC).