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FCAW may be an "all-position" process with the right filler metals (the consumable electrode) No shielding gas needed with some wires making it suitable for outdoor welding and/or windy conditions; A high-deposition rate process (speed at which the filler metal is applied) in the 1G/1F/2F; Some "high-speed" (e.g., automotive) applications
Methods of weld testing and analysis are used to assure the quality and correctness of the weld after it is completed. This term generally refers to testing and analysis focused on the quality and strength of the weld but may refer to technological actions to check for the presence, position, and extent of welds.
Aluminium alloys are susceptible to hot cracking, and to combat the problem, welders increase the welding speed to lower the heat input. Preheating reduces the temperature gradient across the weld zone and thus helps reduce hot cracking, but it can reduce the mechanical properties of the base material and should not be used when the base ...
Spray transfer GMAW. Gas metal arc welding (GMAW), sometimes referred to by its subtypes metal inert gas (MIG) and metal active gas (MAG) is a welding process in which an electric arc forms between a consumable MIG wire electrode and the workpiece metal(s), which heats the workpiece metal(s), causing them to fuse (melt and join).
GTAW weld area. Manual gas tungsten arc welding is a relatively difficult welding method, due to the coordination required by the welder. Similar to torch welding, GTAW normally requires two hands, since most applications require that the welder manually feed a filler metal into the weld area with one hand while manipulating the welding torch in the other.
The welder will modify the speed of welding travel to maintain a uniform bead width. Uniformity is a quality attribute indicating good workmanship. Trained welders are taught to keep the bead the same size at the beginning of the weld as at the end. If the bead gets too wide, the welder increases the speed of welding travel.
Arc welding power supplies can deliver either direct (DC) or alternating (AC) current to the work, while consumable or non-consumable electrodes are used. The welding area is usually protected by some type of shielding gas (e.g. an inert gas), vapor, or slag. Arc welding processes may be manual, semi-automatic, or fully automated.
Welder certification is based on specially designed tests to determine a welder's skill and ability to deposit sound weld metal. The main part of the welder's test consists of welding one or more test coupons which are then examined using non-destructive and destructive methods. The extent of certification is described by a number of variables ...
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