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In a blast furnace, fuel , ores, and flux are continuously supplied through the top of the furnace, while a hot blast of air (sometimes with oxygen enrichment) is blown into the lower section of the furnace through a series of pipes called tuyeres, so that the chemical reactions take place throughout the furnace as the material falls downward.
The lower the position of a metal's line in the Ellingham diagram, the greater is the stability of its oxide. For example, the line for Al (oxidation of aluminium) is found to be below that for Fe (formation of Fe 2 O 3) meaning that aluminium oxide is more stable than iron(III) oxide. Stability of metallic oxides decreases with increase in ...
The furnace was constructed circa 1847 by George W. Bryan, who named the furnace "fanny" for his wife. . Unlike earlier bloomery furnaces that produced wrought iron, the Valley Furnace was a blast furnace that produced pig iron using a bellows to induce a forced draft, using charcoal as a fuel. Ore was provided from surface mines that exploited ...
A metallurgical furnace, often simply referred to as a furnace when the context is known, is an industrial furnace used to heat, melt, or otherwise process metals. Furnaces have been a central piece of equipment throughout the history of metallurgy ; processing metals with heat is even its own engineering specialty known as pyrometallurgy .
For blast furnaces, direct reduction corresponds to the reduction of oxides by the carbon in the coke. However, in practice, direct reduction only plays a significant role in the final stage of iron reduction in a blast furnace, by helping to reduce wustite (FeO) to iron. In this case, the chemical reaction can be trivially described as follows ...
The puddling furnace is a metalmaking technology used to create wrought iron or steel from the pig iron produced in a blast furnace. The furnace is constructed to pull the hot air over the iron without the fuel coming into direct contact with the iron, a system generally known as a reverberatory furnace or open hearth furnace .
This used a blast furnace to make pig iron, which then had to undergo a further process to make forgeable bar iron. Processes for the second stage include fining in a finery forge. In the 13th century during the High Middle Ages the blast furnace was introduced by China who had been using it since as early as 200 b.c during the Qin dynasty.
The Boudouard reaction is an important process inside a blast furnace. The reduction of iron oxides is not achieved by carbon directly, as reactions between solids are typically very slow, but by carbon monoxide. The resulting carbon dioxide undergoes a (reverse) Boudouard reaction upon contact with coke carbon.