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Extrusion is a manufacturing process used to make pipes, hoses, drinking straws, curtain tracks, rods, and fibre. [1] The granules melt into a liquid which is forced through a die, forming a long 'tube like' shape. The shape of the die determines the shape of the tube. The extrusion is then cooled and forms a solid shape.
Helical extrusion technology is applied in the plastic pipe industry. Basically the production process is a direct extrusion. Basically the production process is a direct extrusion. During the pipe production several different materials - depending on the desired final pipe - are mixed in the extrusion unit according to a special formula depending.
Extrusion welding is an attractive process for applications that take advantage of its ability to weld thick sections quickly. For some applications, especially where there are large geometry parts where more traditional plastic welding methods (such as hot plate welding) is not possible, extrusion welding is the only feasible and cost effect option.
Plastics extrusion is a high-volume manufacturing process in which raw plastic is melted and formed into a continuous profile. Extrusion produces items such as pipe/tubing, weatherstripping, fencing, deck railings, window frames, plastic films and sheeting, thermoplastic coatings, and wire insulation.
In direct extrusion the billet is pushed through the die with ram pressure, whereas in indirect extrusion a die moves relative to the container. Rule based analysis of extrusion process would help to determine a set of rules essential for consideration while designing a product, or even during cost estimation of a product. Some rules are ...
DFM stands for design for manufacturing, so as the name suggest the design is manufacturing friendly, in simple terms design that can be manufactured easily and cheaply. DFM guidelines define a set of rules for a person designing a product to ease the manufacturing process, reduce cost and time.
Mixing elements or convey elements are used in various formations. Extrusion is common in the application of adding colorant to molten plastic thus creating specific custom color. Extrusion is also a process used in fused filament deposition 3D printers, whereby the extruder is often composed of a geared motor pushing plastic filament through a ...
Die swell is an expansion of the melt as the pressure is released, and is dependent on polymer chemistry and die design. After curing, the solid, continuous part is drawn onto a take-up roller or cut into transportable lengths, depending on the type of part. This process may vary significantly depending on the type of die and extrusion process. [1]