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Nichrome (also known as NiCr, nickel-chromium or chromium-nickel) is a family of alloys of nickel and chromium (and occasionally iron [1]) commonly used as resistance wire, heating elements in devices like toasters, electrical kettles and space heaters, in some dental restorations (fillings) and in a few other applications.
The Gmelin rare earths handbook lists 1522 °C and 1550 °C as two melting points given in the literature, the most recent reference [Handbook on the chemistry and physics of rare earths, vol.12 (1989)] is given with 1529 °C.
Nichrome, a non-magnetic 80/20 alloy of nickel and chromium, is the most common resistance wire for heating purposes because it has a high resistivity and resistance to oxidation at high temperatures, up to 1,400 °C (2,550 °F). When used as a heating element, resistance wire is usually wound into coils.
When iron is added, the chromium nickel alloy becomes more ductile. The Nichrome and Chromel C are examples of an alloy containing iron. The composition typical of Nichrome is 60 Ni, 12 Cr, 26 Fe, 2 Mn and Chromel C, 64 Ni, 11 Cr, Fe 25. The melting temperature of these alloys are 1350 °C and 1390 °C, respectively. [20] [full citation needed]
For heating, resistance wire must be stable in air when hot. Kanthal FeCrAl alloy forms a protective layer of aluminium oxide (). [1]Aluminium oxide has high thermal conductivity but is an electrical insulator, so special techniques may be required to make good electrical connections.
As quoted in an online version of: David R. Lide (ed), CRC Handbook of Chemistry and Physics, 84th Edition.CRC Press. Boca Raton, Florida, 2003; Section 4, Properties of the Elements and Inorganic Compounds; Physical Properties of the Rare Earth Metals
The resistance per wire length (Ω/m) of a heating element material is defined in ASTM and DIN standards. [ 2 ] : 2 [ 3 ] [ 4 ] In ASTM, wires greater than 0.127 mm in diameter are specified to be held within a tolerance of ±5% Ω/m and for thinner wires ±8% Ω/m.
The melting point (or, rarely, liquefaction point) of a substance is the temperature at which it changes state from solid to liquid. At the melting point the solid and liquid phase exist in equilibrium. The melting point of a substance depends on pressure and is usually specified at a standard pressure such as 1 atmosphere or 100 kPa.