Search results
Results from the WOW.Com Content Network
Continuous casting, also called strand casting, is the process whereby molten metal is solidified into a "semifinished" billet, bloom, or slab for subsequent rolling in the finishing mills. Prior to the introduction of continuous casting in the 1950s, steel was poured into stationary molds to form ingots .
The beginning of simulation in casting started in the 1950s when V. Pashkis used analog computers to predict the movement of the crystallization front. [5] The first use of digital computers to solve problems related to casting was carried out by Dr K. Fursund in 1962, who considered the penetration of steel into a sand mold. [6]
The casting is usually a fine-grained casting with an especially fine-grained outer diameter, due to the rapid cooling at the surface of the mold. Lighter impurities and inclusions move towards the inside diameter and can be machined away following the casting. Casting machines may be either horizontal or vertical-axis. [1]
Continuous casting is used due to the lower costs associated with continuous production of a standard product, and also increased quality of the final product. Metals such as steel, copper, aluminum and lead are continuously cast, with steel being the metal with the greatest tonnages cast using this method.
Directional solidification is the preferred technique for casting high temperature nickel-based superalloys that are used in turbine engines of aircraft. Some microstructural problems such as coarse dendritic structure, long dendrite side branches, and porosity hinder the full potential of single crystal ni-based alloys. [ 6 ]
Inclusions can create problems in the casting when they are large and in too high concentration. Here are examples of problems related to inclusions: Pinholes in light gauge foil; Flange cracks in beverage containers; Surface streaks in bright automotive trim and lithographic material; Breakage in wire drawing operation; Increased tool wear and ...
Semi-solid metal casting (SSM) is a near net shape variant of die casting. [1] The process is used today with non-ferrous metals, such as aluminium, copper, [2] and magnesium. It can work with higher temperature alloys that lack suitable die materials. The process combines the advantages of casting and forging.
Note that decrease in carbon content increases the problems with non-metallic inclusions. [7] [needs update] Continuous casting and strip-casting technologies have largely superseded ingot casting techniques in recent times. Through these methods, all steel is killed and the resulting yields are close to 96%.