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A common post-extrusion process for plastic sheet stock is thermoforming, where the sheet is heated until soft (plastic), and formed via a mold into a new shape. When vacuum is used, this is often described as vacuum forming. Orientation (i.e. ability/ available density of the sheet to be drawn to the mold which can vary in depths from 1 to 36 ...
Die swell is an expansion of the melt as the pressure is released, and is dependent on polymer chemistry and die design. After curing, the solid, continuous part is drawn onto a take-up roller or cut into transportable lengths, depending on the type of part. This process may vary significantly depending on the type of die and extrusion process. [1]
A plastic extrusion machine extrudes plastic in a continuous profile. The main machine is usually called the host, and its accompanying equipment are called the plastic auxiliary equipment. Plastic extruders can make plastic film/wrapping, packing tape, corrugated sheets, plastic lumber, pipes, tubes, insulated wire, monofilament and nets.
Mixing elements or convey elements are used in various formations. Extrusion is common in the application of adding colorant to molten plastic thus creating specific custom color. Extrusion is also a process used in fused filament deposition 3D printers, whereby the extruder is often composed of a geared motor pushing plastic filament through a ...
Thermoforming is a manufacturing process where a plastic sheet is heated to a pliable forming temperature, formed to a specific shape in a mold, and trimmed to create a usable product. The sheet, or "film" when referring to thinner gauges and certain material types, is heated in an oven to a high-enough temperature that permits it to be ...
In direct extrusion the billet is pushed through the die with ram pressure, whereas in indirect extrusion a die moves relative to the container. Rule based analysis of extrusion process would help to determine a set of rules essential for consideration while designing a product, or even during cost estimation of a product. Some rules are ...
A simple cross-section schematic of the slot-die coating process. Slot-die coating is a coating technique for the application of solution, slurry, hot-melt, or extruded thin films onto typically flat substrates such as glass, metal, paper, fabric, plastic, or metal foils.
A simple visualization of the forming process Vacuum forming machine to produce inner liner/food liner of refrigerator. Vacuum forming is a simplified version of thermoforming, where a sheet of plastic in various forms of High Impact Polystyrene Sheet (HIPS) for low impact products, or ABS for bathroom shower trays, and HDPE for exterior vehicle parts, plus various other types of vacuum ...
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