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Inspection may be manual, conducted by an inspector using imaging equipment, or automated using machine vision. [citation needed] Since the similarity of materials between weld and workpiece, and between good and defective areas, provides little inherent contrast, the latter usually requires methods other than simple imaging.
The AWS defines welding PQR as a record of welding variables used to produce an acceptable test weldment and the results of tests conducted on the weldment to qualify a Welding Procedure Specification. For steel construction (civil engineering structures) AWS D1.1 is a widely used standard.
During laser welding, air bubbles can form and cause a degradation in the mechanical properties of the joint. Current inspection techniques are limited to finding air bubbles on the surface of the weld (optical and scanning electron microscopy). Destructive testing is usually required to find volumetric flaws.
In addition to welders and welding machine operators, there are also schemes to independently certify welding inspectors and related specialities. The duties of the welding inspector are described in ISO 14731; [12] however the requirement for inspector certification are not standardized, so there are differences in requirement between the various schemes.
Welding - General tolerances for welded constructions - Dimensions for lengths and angles - Shape and position ISO 14112: Gas welding equipment - Small kits for gas brazing and welding ISO 14175: Welding consumables — Gases and gas mixtures for fusion welding and allied processes. Replaced EN 439:1994 in Europe. ISO 14341: Welding consumables.
Magnetic particle inspection (MPI) is a nondestructive testing process where a magnetic field is used for detecting surface, and shallow subsurface, discontinuities in ferromagnetic materials. Examples of ferromagnetic materials include iron , nickel , cobalt , and some of their alloys .
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First article inspection is typically a purchase order requirement of the purchaser for the supplier to complete. If the manufacturer doesn't have the in-house capability or if the purchaser requests, the first article inspection may be conducted by an approved subcontract supplier such as a dimensional inspection/metrology laboratory.